To Insulate the pipes used to Heat

 

1. LEARN BY YOURSELF & CHALLENGE YOUR WAY OF DOING

WHY

Reduce the heat losses is reducing the energy consumption and the CO2 Emissions. Insulation is a critical point, if not maintained the system will reduce highly its efficiency ! 

WHAT
In most of the processes, we need energy and heat that can be transported by Steam, Oil, Water or Air. The pipes if not insulated will release most of the Heat of the fluid. To reduce it, we can insulate the pipes with different materials
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HOW

if you want to invest :

1 - Evaluate the pipes that are hot and could be concerned by an insulation

2 - Evaluate the potential with an external company is the project is reliable, valuable

3 - Select the best material

4 - Do a step by step insulation by priorities and cover all your pipes

if you want to maintain the system

1 - Do an everyday checking to make sure there is no leakage

2 - Follow the efficiency of your system day after day, if there is a decrease it is a sign of leakages

3 - Maintain your system and when there is a leakage, fix it

BENEFITS

Insulation is costy but the results are impressive.

- Direct energy consumption decrease

- Direct CO2 decrease

- Return on Investment not so long, the benefits will come really early

There are many insulation materials : 

- glass wool

- rock wool

- inox

- aluminium

- PVC

Do the evaluation and select the best for your system

2. COPY & IMPROVE ASSOCIATED BEST PRACTICES

 
 
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Practice from: SCM Group

Contact: Yasotharan MANIVEL

What: Insulation of 1000 meters pipelines around the factory : Bruckner, Compacting, Woven, Dyeing, Boiler, Printing, ETP and Reverse Osmosis system

Investment: 150 000 INR = 2141 USD

Gains: 1 ton of coal / month, 2,4 TCO2 / month, 5500 Indian RS / month, 78 USD / month

ROI: 8 Years 

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Practice from: MEGHNA Knit

Contact: Farhan CHOWDHURY

What: Insulation of gas Generator

Investment: 67 287 USD

Gains: 30 129 USD, 401 041 m3 gas / year = 786 tons CO2

ROI: 2,5 Years 

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Practice from: STRATEGIC

Contact: Judy ZHU

What: Insulation of all the pipes in the factory - control heath loss for steam and oil to reduce coal consumption

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Practice from: WHITE HOUSE

Contact: Yasotharan MANIVEL

What: Insulation of pipes with glasswool fibers

Investment: 285 USD

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Practice from: MEGHNA Knit

Contact: Farhan CHOWDHURY

What: Insulation of bare surface, pipes, valves, lines

Investment: 2 089 USD

Gains: 4577 USD/year, 42,744 m3 gas/year, 84 Tons CO2/year

ROI: 6 months 

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Practice from: KNIT Asia

Contact: Farhan CHOWDHURY

What: Insulation of Steam lines

Investment: 25 000 USD

Gains: 13 000 USD / year

ROI: 2 Years 

3. GO FURTHER WITH OUR COACHING OFFER

Please contact: Adrien JOUVINIER

4. VALIDATE YOUR SKILLS

Competency = no skill

 

5. EVALUATE YOUR ORGANIZATION

Assessment

Chapter

 

6. SHARE WITH US YOUR PRACTICE

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